August 19, 2008
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Materials
Stereolithography
Cast Urethanes
Selective Laser Sintering
Fused Deposition Modeling
Stereolithography
| Process | Materials | SLA Finish Levels |
SLA Finish Levels
Basic Finish: The basic finish is our most frequently produced finish level for patterns. Your pattern will have all of the supports removed and the supported area sanded. Next the entire pattern will be liquid honed to produce a homogeneous finish. This finish is often used for fit and function evaluations where appearance is not critical.
Mold Ready: If your project requires cast replicates, this is your pattern. To achieve a mold ready finish, we begin by removing all supports and all stair- stepping from the visual surface. Any surface imperfections are also removed and the pattern has a primer applied to ensure features are duplicated accurately. This level of finish produces cast replicates with the consistency of production parts.
Premium Finish: At this level, your pattern will have all of the supports removed and the entire part will be sanded to remove all stair steps, producing smooth contours and radii. The entire pattern will then be liquid honed to produce a smooth, homogeneous finish. This finish level is ideal for spherical parts or parts with a lot of rounded edges.
Photometric: A photometric finished pattern will have all surface imperfections eliminated and a distinctive finish coat applied to it. These patterns are finished for molding to produce clear cast parts. This type of finish is used for covers that facilitate viewing of internal working parts and lenses for back lighting from optical sources or refraction of lighting.
Custom Finish: Custom finishes can be used for focus groups, marketing presentations, trade shows, and new product launches or photo shoots. Examples include but are not limited to matte or high gloss paint finishing, standard or PMS matched paint colors, clear coating, texturing, logos and graphics.
 
 
Visual Models
Visual models are prototypes that replicate the look and feel of your production product. They are commonly used for photo shoots or as functional products in marketing evaluation studies The initial pattern is created via Stereolithography, machining or even by hand. Next, the part will need to finished and painted or cast in a material representing the final color and texture. When complete the visual model will be a virtual match to the look and feel of the production product.
Met-L-Flo Inc., Copyright 2008
720 Heartland Drive, Unit S, Sugar Grove, IL 60554